Work Scope Summary
1) The engineering, Design Calculation, GA & detail drawings and submitted to the client and received approval.
2) The Inspection & Test plan (ITP).
3) The welding procedure specification (WPS) & Procedure Qualification Report (PQR).
4) The welder Performance Qualification (WPQ).
5) Weld Map.
6) The NDT Procedure.
7) The RT Map.
8) Shop fabrication procedure.
9) Site erection procedure.
10) Inspection procedure.
11) Consumables control procedure.
12) Blasting & painting procedure.
13) Hydrostatic Leak Test procedure.
14) Material Handling & storage procedure.
15) Air Leak Test procedure.
16) Expediting with vendors to provide any missing material needed during construction.
17) Providing replies to site technical queries.
18) Follow-up the Receiving Inspection:
A – Checking of all materials for Markings, Specifications & Dimensions (Plates, pipes, flanges, elbow etc…) & their MTC.
B – Checking of Mill Test Certificates for filler/consumables materials and Paint Batch Certificates for Specifications and test values
19) Follow-up the Fabrication & Erection Inspection:
A -Checking of materials cutting layout markings, & dimensions.
B -Checking of material preparation for Contour, Bending, Rolling, Drilling dimensions & Finish.
C -Checking of all fit-up &joints geometry & dimensions.
D -Checking welding procedure & tack welders (those who employed on job).
20) Follow-up the Welding Inspection:
A -Checking of consumables for storage, Baking & Holding.
B -Checking of welder for qualification & approval.
C -Checking of welding parameters with applicable WPS.
D -Checking final visual and dimensions for parts before assembly.
E -Check Air Leak Test at pressure for man way & nozzle reinforcement pads.
F -Checking tank shell geometry by method of – Complete visual & dimensional check for nozzles & man-ways, tank diameter & height etc. & all welding completed, before release to water fill test.
21) Follow-up The NDT:
A -Check RT for shell plate butt welds Horizontal and Vertical joints as per code of construction.
B -Check PT as per code of construction.
C -Check vacuum box test as code of construction.
22) Follow-up the finishing inspection – Checking of tank surface for weld touch up and grinding at parent metal removed/ metal reduced areas/ defects, tank cleaning, before release to Hydro test.
23) Follow-up the tank hydrostatic test –check tank no leakage/ check the settlement.
24) Follow-up the tank surface treatment –Check blast all carbon steel surfaces to SA 2.5/ painting of all carbon steel surfaces.
25) Follow-up the tank acceptance and release – check the work completed, accepted, shipment release per client/ prepare document for compiling all related records copy to customer.
26) Monitoring the schedule and highlighting to the concerned persons the needed action in order to meet the milestones.
27) Conducting regular meetings with Subcontractors and ensure that all problems and delays are being highlighted and take necessary actions.
28) Ensure that all RFIs are being raised to the Client and approved by closing any comment received.
29) Ensure that all needed FCNs/DCNs are being raised to the client.
30) Ensure that all needed WDRs/NCRs are being closed by providing sufficient technical replies to the Client.
31) Ensure that a good quality of work is being maintained and take necessary action for any deficiency.
32) Maintaining a safe, secure, and legal work environment between all parties (vendors, subcontractors, …)