Customer Service & Quality Control
Quality management is an integral part of the AL-Ayash Steel Industries. The company has been certified by QMS to ISO9001-2008 by SGS. The quality manual and related procedures are used at every level in the company and are constantly reviewed for effectiveness by management.
The system is designed to ensure that all customers’ requirements are met, whilst
retaining the ability to act quickly without being stifled by bureaucracy. Decision-making is local but with inbuilt checks and balances to ensure the elimination of errors. The system is regularly reviewed by audit to double check that all is well and to learn from mistakes.
Quality Departments delivers a comprehensive range of services including inspection, testing, auditing, certification, training, PQP, generating method statements, ITP’s, customer complaints, NCR’s corrective and preventive actions and related technical assistance and also provides advisory services in closing out of projects and handing over. It supports the organization in protecting their assets and business and plays a key role in Failure Mode Effects Analysis, risk management and performance improvement.
Our QA/QC Department has established ’16’ Procedures to exceed the customer expectations & ensure quality throughout the life span of the organization and its projects by providing a high quality product in the shortest duration and with optimum investment.
01-SHOP FABRICATION PROCEDURE
02-TANKS ERECTION PROCEDURE
03-MATERIAL CONTROL PROCEDURE
04- EXAMINATION & INSPECTION PROCEDURE
05-DIMENSIONAL CONTROL PROCEDURE
06-CONSUMABLE CONTROL PROCEDURE
07-WELDING CONTROL PROCEDURE
08-VISUAL EXAMINATION PROCEDURE
09-VACUUM TEST PROCEDURE
10-PNEUMATIC TEST PROCEDURE
11-PENETRATING OIL – SOLVENT LIQUID TEST PROCEDURE
12-HYDROSTATIC TEST PROCEDURE
13-SURFACE TREATMENT PROCEDURE
14-AIR LEAK TEST PROCEDURE
15-HANDLING, STORAGE, PACKING, PRESERVATION AND DELIVERY PROCEDURE
16-SS PICKLING PROCEDURE
- Al-Ayash maintains approved WPS’s & PQR’s for similar & dissimilar metals of different thickness & Profiles including Carbon Steel & Stainless Steel.
- Al-Ayash welders are certified by Al-Hoty for different positions & process and are maintaining the continuity log.
- Al-Ayash Riggers and Crane Operators are certified by TUV.
- Al-Ayash Welding Machines (SMAW & SAW), Ovens (Baking Oven , Holding Oven & Quivers) are calibrated & certified by approved third party.
- Al-Ayash Cranes, Man Lift, Man Basket and Air Compressors are Certified by TUV.